Welcome to the Playhouse: Pee Wee Halloween Costume

Henry's Pee Wee Herman costume

Update: As featured on Pee Wee’s blog, May 16, 2016 (!!!)

Henry and I started watching Pee Wee’s Playhouse together a year or so ago. It has honestly been a dream come true for me that he loves the show as much as I did when I was a kid (and, heck, still do). When I was a kid, I never wanted the show to end. I distinctly remember feeling so bummed out when the credits started to roll; thirty minutes was no where near enough time to examine every intricately-designed and decorated corner of the space, or stare intently at the puppets, trying to figure out how they were made. Now that the show has been re-released, the picture quality is astonishing. There are so many new details to take in, now in their fully-realized, HD glory. It’s a feast for the eyes, and the show itself totally holds up as well.

When Henry decided on his Pee Wee costume a few months back, I wasn’t totally sure it would stick. Three year olds aren’t exactly known for keeping their word. I’d check in with him every few weeks just to make sure he was still on board, and since he wasn’t wavering, I decided back in September that it was time to get to work. Since Henry’s blond hair is clearly not very reminiscent of Pee Wee, my mind went to the crazy helmet that he wears at the end of each episode of the show. Just like last year, the costume hinged on some crazy headwear to make it complete.Pee Wee HelmetAfter a lot of research and a lot of searching (this thread was particularly helpful), I eventually collected most of the toys needed for the helmet– giant eyeball, squeaky bulldogs, dinosaurs, cowboys, clown heads. I decided against the flame stickers only because the helmet was already pretty full. Besides the helmet, the rest of the costume was thankfully pretty easy by comparison: The same gray “robot pants” Hen wore last Halloween, a vintage gray jacket on Ebay, white Tom’s knock-off shoes, red bowtie. Pee Wee Herman costume suppliesHenry had a bike helmet that he’d almost outgrown that we decided would be a good base for his headpiece. Though it was already red, I thought that trying to glue toys onto the slick surface probably wouldn’t work very well, so step one was covering the top in papier mache. Pee Wee Herman helmetFrom there, I painted a few coats of red paint and started gluing. Gorilla Glue is great for sticking weird things like this together, but because it takes a while to cure, I had to rig up an elaborate web of tape to keep everything in place. And since that stuff puffs up like crazy, there was a fair amount of chipping away at the extra glue afterwards, too.1_IMG_4117Next was another layer of papier mache to make the eyelid, and then a few coats of paint to touch everything up and hide any extra glue. The final step was then covering the whole dang thing in glitter– a bottle of clear sparkle paint left over from the mural I painted for my niece 15 years ago. Sometimes being a packrat pays off!Henry's Pee Wee Herman costumeThe final product is everything I could’ve hoped for. With the kiddo suited up and on his scooter, it was pretty much unmistakable who he’s supposed to be. (It helps that he’ll sing you the “Connect the Dots” song at the drop of a hat, too.) We tried out his costume over the weekend at a local kiddie Halloween parade and only lost one dinosaur over the course of the evening. I consider that a success!


Update: By popular request, here are the sources where I found the toys used to construct Henry’s/Pee Wee’s helmet, along with tips for how I used them:

Eyeball: The real helmet looks to have a Mad Ball, but they’re now collector’s items and the real ones are hella expensive on Ebay. Instead, I found a foam squeeze toy that was a pretty close approximation, if a little smaller than I’d hoped. The one I bought (on Ebay) was similar to these.
Plastic Dinosaurs: Lots of dinos are easy to find on Ebay as well. I went with monochrome ones to keep it simple (ha!)
Clown Heads: These were on of the trickiest pieces to research, and I was never able to find clown heads that were flat. I think I did come upon something very close to the original at one point, but knew I didn’t have tools that would let me saw through the hard plastic. Instead I went with a 4-pack of cake topper clowns.
Bulldogs: The bulldogs on Pee Wee’s helmet appear to be hard plastic. The closest replica I could find were soft squeaky toys. I cut them down the middle with an x-acto knife and removed the squeaker. Because they’re not rigid, these were tricky to glue down, so I filled them with newspaper that I adhered with tape, then glued that down on the bottom with more glue around the edge.
Cowboys & Indians: Lots of these available on Ebay and Etsy. I went with a bulk lot of about a dozen that were all different because I liked the variety. (I also x-acto-ed off all the guns and threw away the extra racist ones, to keep it 3-year-old appropriate.)
Birds: I searched and searched for ducks like those featured on Pee Wee’s actual helmet. Alas, they were no where on the internet, as far as I could tell. Instead I went with balancing birds, cut in half with the magnet removed. They’re easy to find online, too.


There you have it– a Pee Wee helmet recipe. Or as close as you can get to one, anyway. Good luck!


4 thoughts on “Welcome to the Playhouse: Pee Wee Halloween Costume

  1. Not only is this the coolest costume ever, but I love that Henry is old enough that he’ll remember it fondly. Nice work!

    He’s going to be wearing this outfit at least once a week for the rest of the year, right?

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